As India embraces cleaner energy alternatives, biogas plants are becoming an integral part of sustainable waste management and renewable energy systems. However, the performance and safety of a biogas plant largely depend on one overlooked factor — the quality of the PVC-coated fabric used in its biogas balloon or gas holder.

At LUCKY INTERNATIONAL, we manufacture premium PVC-coated fabrics in India, exclusively in partnership with SIOEN INDUSTRIES (Belgium) — a global leader in coated technical textiles. Our European-quality PVC membranes are specially engineered for biogas storage applications, ensuring superior gas retention, mechanical strength, and long-term durability.

Table Of Contents:

• The Role of PVC-Coated Fabric in Biogas Systems
• Gas Tightness: The Core of Biogas Efficiency
• Chemical Resistance and Long-Term Stability
• Structural Strength and Flexibility
• Fire Retardancy and Safety Standards
• Why LUCKY INTERNATIONAL PVC Fabrics Lead the Market
• Conclusion: Efficiency Begins with the Right Fabric

he Role of PVC-Coated Fabric in Biogas Systems

In a biogas plant, the PVC-coated fabric acts as a gas-tight barrier, safely storing methane while maintaining the required internal pressure.

The right fabric ensures:

• Efficient gas containment

• Resistance to microbial attack and H₂S corrosion

• Flexibility under pressure variations

• Long service life with minimal leakage

A weak or low-quality fabric can result in gas leakage, lower energy yield, and potential safety hazards. Choosing the right PVC membrane is not just about durability — it directly affects biogas production efficiency and operational safety.

Gas Tightness: The Core of Biogas Efficiency

Gas tightness determines how effectively methane is stored. LUCKY INTERNATIONAL’s gas-tight PVC fabrics — developed with SIOEN Belgium’s advanced coating technology — ensure zero-permeability performance, even under long-term stress.

Our PVC membranes feature:

• High-frequency welded seams for airtight joints

• Special barrier coatings to prevent methane leakage

• Resistance to biogas acidity and moisture

This results in higher energy yield, improved operational efficiency, and lower maintenance costs.

Chemical Resistance and Long-Term Stability

Biogas contains hydrogen sulfide (H₂S), carbon dioxide, and moisture — all of which can degrade ordinary fabrics. Cheap, locally made PVC materials may crack, harden, or lose flexibility within months.

At LUCKY INTERNATIONAL, our European-grade PVC membranes come with anti-corrosive and anti-fungal coatings that resist harsh gas environments. Each membrane is tested for chemical stability and designed to remain flexible and reliable for 8–15 years, even under continuous exposure.

Structural Strength and Flexibility

Biogas storage involves constant pressure cycles due to gas production and withdrawal. The fabric must withstand these fluctuations without tearing or deforming.

LUCKY INTERNATIONAL PVC-coated fabrics use high-tenacity polyester base cloth that provides:

• Exceptional tensile and tear strength

• Dimensional stability under varying loads

• Smooth flexibility for easy folding and installation

This ensures safety, longer lifespan, and excellent performance throughout the biogas plant’s lifecycle.

5️⃣ Fire Retardancy and Safety Standards

Safety in biogas storage goes beyond gas tightness. Since methane is highly flammable, the fabric must reduce fire risks.

All LUCKY INTERNATIONAL membranes are fire-retardant and compliant with global safety standards:

• Flame-retardant PVC coating

• Low smoke and self-extinguishing properties

• Certified for biogas storage applications

6️⃣ Why LUCKY INTERNATIONAL PVC Fabrics Lead the Market

With our exclusive partnership with SIOEN INDUSTRIES Belgium, LUCKY INTERNATIONAL brings European expertise + Indian manufacturing strength together. Our biogas fabrics are trusted by leading biogas plant builders and EPC contractors across India.

Key Advantages of LUCKY INTERNATIONAL Biogas Fabrics:

• 100% gas-tight PVC-coated membranes

• UV, heat, and chemical resistant

• Long lifespan of 10–15 years

• Custom GSMs and colours available

• Tested and certified for Indian climate conditions

Conclusion: Efficiency Begins with the Right Fabric

The performance of your biogas system depends on the fabric that holds it together. By choosing high-performance, gas-tight PVC membranes, you ensure:

• Higher energy output

• Better system reliability

• Maximum safety

• Long-term durability

With LUCKY INTERNATIONAL and SIOEN INDUSTRIES Belgium, you get European-quality PVC-coated membranes — engineered to enhance your biogas plant’s efficiency, safety, and sustainability.

Contact Us Today

For inquiries, samples, or technical specifications:

LUCKY INTERNATIONAL
📱 Phone: +91-9820325057
📧 Email: info@luckyinternational.net
🌐 Website: www.luckyinternational.net